500L Brewery Equipment Turnkey System: Product Overview
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Products   >>  500L Brewery Equipment Turnkey System

Steel brewing equipment with two brewing tanks and a control panel.
Stainless steel fermentation tanks arranged in a well-lit industrial space.
Two wrapped chiller machines with digital displays positioned in a factory or industrial setting.
A stainless steel brewing vessel with a viewing window in an industrial setting.

500L Brewery Equipment Turnkey System

Complete Brewing Mastery Unleashed: Our 500L Turnkey Brewhouse. This comprehensive system integrates essential components like a malt miller, glycol chiller, CIP (Clean-in-Place), and more, providing a seamless brewing experience. Elevate your brewing precision with this all-in-one technical marvel, designed to meet the demands of serious craft brewers.

Product Overview

The main equipment of a complete set of 500L brewing system is shown below:

  • 300kg/h Malt miller
  • 800kg/h Conveyor Auger
  • 500L 2-vessel Brewhouse (Steam Heated), with PLC Control Panel
  • 1000L Hot Water tank
  • Steam boiler with Water Softener & Brine tank
  • 500L Fermentation tanks (FVs)
  • 500L Brite Beer tanks (BBTs)
  • 1500L Glycol water tank
  • 5HP Glycol Chiller
  • 50L CIP cart

Product Specification - 500L Turnkey Brewery

Milling System

(i) Malt Miller

  • Function: Grain crushing 
  • Type: Double roller 
  • Drive Power:1.1kw
  • Output: 300kg/hr 
  • Speed differential double roller 
  • Crushing Particle Size: Adjustable 
  • Temperature of Rollers after Production: ≤56°C
  • Material: carbon steel

(ii) Conveyor auger

  • Working capacity:500~800kg/h
  • Lenght:3M
  • Power:1.1KW
  • Pipe diamter:φ114
  • Material:SUS304

Brewhouse System

(iii) Mash / Lauter Tank

  • Effective Capacity: 500L; Total Capacity:810L 
  • Dimension:φ1210*2030mm
  • Insulation: Rock wool 
  • Insulation thickness: 80mm
  • Interior SUS 304 thickness: 3mm
  • Exterior SUS 304 thickness: 2.5mm
  • Heating method: steam heating, heating area:1M2
  • Grain rake with controlled motor on top, motor brand: ABB
  • Removable tillage legs 
  • Size grain outlet with sight glass 
  • Conical top and conical bottom
  • Top Glass Manhole 
  • 24V LED lamp
  • Two CIP 360°rotary spray balls 
  • Easy clean and sparge nozzles 
  • Temperature sensor PT100(brand: JUMO) 
  • False bottom: Milling sieve plate detachable, thickness 4mm, Plate gap 0.7mm
  • Material: SUS304, outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead
    corner. Form a protection film inside tank. 
  • Plate Surface protection, ribbon polished on welds. 
  • 100% TIG welding with pure argon gas shield
  • 4pcs completely SUS304 heavy duty legs with leveling pad.

(iv) Boil Kettle / Whirlpool Tank

  • Effective Capacity: 500L; Total Capacity:830L 
  • Dimension:φ1210*2040mm
  • Insulation: Rock wool
  • Insulation thickness: 80mm
  • Interior SUS 304 thickness: 3mm
  • Exterior SUS 304 thickness: 2.5mm
  • Heating way: two parts steam heating, heating area:1.5M2 
  • Indoor exhaust pipe with tube heat exchanger inside 
  • Conical top and conical bottom
  • Top Glass Manhole 
  • 24V LED lamp
  • One CIP 360°rotary spray balls 
  • Side tangential port 
  • Trub dam
  • Temperature sensor PT100(brand: JUMO) 
  • Level sensors and low level switch(brand: IFM) 
  • False bottom: Milling sieve plate detachable, thickness 4mm, Plate gap 0.7mm
  • Material: SUS304, outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank. 
  • Plate Surface protection, ribbon polished on welds. 
  • 100% TIG welding with pure argon gas shield
  • 4pcs completely SUS304 heavy duty legs with leveling pad.

(v) Wort Pump

  • Flux 3m3/h,lift:18M, power:1.1KW
  • Centrifugal pump, Danfoss VFD, motor brand: ABB or WEG
  • Temperature resistance:120°C
  • Clamp connection
  • Material:SanitarySUS304

(vi) Plate Heat Exchanger

  • Effective cooling area:5m2 
  • Type: two stage 
  • Wort inlet/outlet 
  • City water inlet/outlet 
  • Glycol water inlet/outlet
  • Material: Stainless steel 304
  • Design/test pressure:10bar/13bar

(vii) Hop Filter 

  • Function: hops filter before cooling 
  • Working capacity:2L 
  • Type: pressured seal 
  • Material: Stainless steel 304
  • With pressure gauge and port 
  • Wort inlet/outlet 
  • Filter Precision:60mesh

(viii) Wort Aeration System

  • Function: Inline O2 blending with wort 
  • Full stainless steel pipe 
  • Aeration port with ball valve
  • Aeration stone for equal air dispensing
  • Sight glass with metal cover for wort observation
  • Assorted valves and fittings

(ix) Work Grant Tank (Underback)

  • Function: Avoiding negative pressure under false bottom
  • Manual flow balance control 
  • Capacity:10L 
  • Material: Glass 
  • Assorted rotary CIP ball for cleaning

(x) Pipeline of Mash Combination

  • Material: stainless steel 304
  • Sanitary valves and piping (pipe manifold) 
  • Matt brushed board for steam pipeline 
  • All pipelines are well connected before shipping 
  • Inlet/outlet for all brewhouse tanks and to fermenters 
  • All steam pipelines are connected by flanges, electric steam angle seat valves 
  • Steam trap stainless steel material with bypass 
  • With hot and cold water mixing valve (manual diaphragm valve) 
  • Connection method: German standard round thread
  • Complete valves, fittings and all parts 
  • Every weld to a smooth sanitary finish

(xi) Flow Meter

  • Brand: IFM
  • One for feeding and sparge water
  • One for hot wort

(xii) Work Platform

  • Material: stainless steel 
  • Work platform to fit Matched with the equipment, 
  • Brushed surface, Floor with holes Including leveling feet. 
  • With Rail/Brace on both sides of the platform and the ladder 
  • Brewhouse system are mounted on the frame, easy to move

(xiii) Hot Water Tank

  • Effective Capacity: 1000L,total capacity:1123L 
  • Boundary dimension: OD1210×H1956mm
  • Insulation: rock wool, Insulation thickness: 80mm
  • Interior SUS 304 thickness: 3mm;
    Exterior SUS 304 thickness: 2mm
  • Heating: steam
  • Tank Working Pressure: Atmosphere 
  • 360°coverage CIP spraying ball 
  • Stainless steel pipeline connect with brewhouse
  • Conical top and conical bottom
  • Stainless mounted manhole 
  • PU liquor level meter
  • Temperature sensor PT100
  • Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank. 
  • 100% TIG welding with pure argon gas shield
  • 4pcs completely SUS304 heavy duty legs with leveling pad
  • With all matched valves and accessories.

(xiii) HLT Pump

  • Flux 3m3/h,lift:18M,power:1.1KW
  • Centrifugal pump, motor brand: ABB or WEG
  • Temperature resistance:120°C
  • Clamp connection
  • Material:SanitarySUS304

(xiv) Steam Generator

  • Electric steam generator 
  • 50kg/h,power:36kW
  • Working voltage: three phase five wire 
  • Electricity: Customized
  • With water softener 
  • CE certificated supplier

Fermentation System

(xv) Fermentation Tank

  • Effective capacity: 500L,total capacity:676L 
  • Boundary dimension:φ1010×H2120mm
  • Dimple plate cooling jacket on tank body and conical bottom
  • Insulation: polyurethane, thickness: 80mm
  • Interior thickness: 3mm
  • Exterior thickness: 2mm
  • Dished head and taper angle 60° 
  • Temperature sensor pt100
  • Top manway 
  • Inner tank mechanical polishing and out plate surface protection ribbon polished on welds 
  • 1pcs x Hops adding port 
  • 1pcs x breathing valve 
  • 1pcs x water sealed spunding valve 
  • 1pcs x sample valve 
  • 1pcs x racking arm
  • 1pcs x pressure gauge 
  • 1pcs x CIP 360°spray device 
  • 1pcs x drain outlet bottom
  • 4 heavy duty legs with leveling pad
  • Max working pressure: 2bar 
  • Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead corner. Form a protection film inside tank.

(xvi) Brite Beer Tank (BBT)

  • Effective capacity: 500L,total capacity:611L 
  • Boundary dimension:φ1010×H1670mm
  • Dimple plate cooling jacket on tank body and conical bottom
  • Insulation: polyurethane, thickness: 80m
  • Interior thickness: 3mm
  • Exterior thickness: 2mm
  • Dished head and conical bottom
  • Thermowell with temperature sensor pt100
  • Top manway 
  • 1pcs x CO2 port with carbonation stone 
  • 1pcs x breathing valve 
  • 1pcs x sample valve 
  • 1pcs x level tube 
  • 1pcs x spunding valve 
  • 1pcs x pressure gauge 
  • 1pcs x CIP 360°spray device with arm
  • 1pcs x beer outlet bottom
  • Working pressure:3bars 
  • 4 heavy duty legs with leveling pad
  • Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead corner. Form a protection film inside tank.

(xvii) Sanitary Hose

  • Ф32 internal diameter, L=5m/pcs
  • Material: Food grade rubber, tri-clamp
  • Including 2 connections/pc

Cooling System

(xviii) Glycol Chiller

  • Cooling Capacity:5HP
  • Refrigerant: Freon R407C, environmentally friendly (Other Freon for special request) 
  • Programmed 5'' LCD control panel with water proof cover 
  • Automatic temperature controller 
  • Scroll Compressor [Key Part] by Copeland, Emmerson, Danfoss, Sanyo etc.
  • [Key part] expansion valve, DANFOS 
  • V-shape top mounted condenser [Key part] with corrosion resistant inner fin copper tube
  • Evaporator[Key part]: 304SS shell and corrosion resistant inner copper tube low risk of leakage 
  • Corrosion resistant pump for glycol water recycle 
  • Efficient and low noise fans top amounted
  • High and low pressure gauge for fryon monitoring 
  • High pressure and low pressure alarm
  • Over temp alarm
  • Over load alarm
  • Intelligent anti-freezing protection
  • Water flow alarm
  • Pressure alarm
  • Timer setup for start/stop
  • Complete pipes and fitting assembled well 
  • Normal conditions: Chilled water inlet temp is 0°C, outlet temp is -5°C,ambient temp is 35°C

(xix) Glycol Water Tank

  • Effective Capacity: 1500L, total capacity:1638L 
  • Boundary dimension:φ1310×H2197
  • Boundary dimension: depending to final drawing 
  • Insulation: polyurethane 
  • Insulation thickness: 80mm
  • Interior SUS 304 thickness: 3mm
  • Exterior SUS 304 thickness: 2mm
  • Cooling method: by glycol chiller 
  • Cooling Jacket: No
  • Tank leakage test by full water for 72 hours 
  • Tank Working Pressure: Atmosphere 
  • Conical top and conical bottom
  • Stainless mounted manhole
  • PU liquor level meter 
  • Temperature sensor PT100
  • Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank. 
  • 100% TIG welding with pure argon gas shield
  • 4pcs completely SUS304 heavy duty legs with leveling pad
  • With all matched valves and accessories.

(xx) Glycol Water Pump

  • Flux:3m3/h,power:1.1KW,lift:18M
  • Centrifugal pump, motor brand: ABB or WEG
  • Temperature resistance:120°C
  • Clamp connection
  • Material:SanitarySUS304

(xxi) Cold media Pipeline and Insulation Pipeline

  • Dimensions:Ø38 / Ø32 / Ø25(depends on final drawing) 
  • Material: PPR
  • Insulation: Polyethylene
  • Length: according to general arrangement drawing + 25% of PPR
    tubes as spare parts
  • Accessories: Solenoid valve 24 VDC (connect to CCT inlet), PPR 90° bend, PPR tee, PPR reduction, PPR butterfly valve (connect to CCT outlet) + 25% of PPR components (bend/tee/reduction) as spare parts

CIP System

(xxii) Sterilisation Tank

  • Effective volume:50L 
  • Inner Body Thickness:2mm
  • Inner & Outer Plate Surface protection, welding line
  • Belt Sander Polished
  • Material: Stainless steel 304, Brushed outer shell
  • With valves and accessories

(xxiii) Alkali Liquor Tank

  • Effective volume:50L 
  • Inner Body Thickness:2mm
  • Electric heating,power:2kw with anti dry function
  • Inner & Outer Plate Surface protection, welding line
  • Belt Sander Polished
  • Material: Stainless steel 304,Brushed outer shell
  • With valves and accessories

(xxiv) Washing Pump

  • Flux 3m3/h,power:1.1KW,lift:18M
  • Centrifugal pump, motor brand: ABB or WEG
  • Temperature resistance:120°C
  • Clamp connection
  • Material:SanitarySUS304
  • Brand: LYSF

(xxv) CIP Controller

  • Function: CIP control
  • Material: Painted steel
  • Function:
  • Temperature display and control for Alkali tank
  • Pump on/off control

Control System

(xxvi) Main Control Cabinet

  • Enclosure Material: Stainless Steel
  • Cooling method: Cooling fan inside
  • Controller Type: Automatic temperature control by PLC controller
  • PLC brand & model: Siemens S7-1200
  • Touch screen brand: Siemens
  • Power Supply: 380V/50hz/3-phase+Neutral+Earth
  • General functions: Emergency Stop
  • Brewhouse Functions: 
    • Lauter Rake VFD + controller + breaker + motor +protection + On/Off
    • Wort Transfer Pumps VFD + controller + breaker + motor + protection + On/Off
    • Hot Water Transfer Pumps (On/Off/Auto)
    • MLT temperature control and heating by HMI
    • KWT temperature control and heating by HMI
    • HLT temperature control and heating by HMI
    • Step-mashing for mash tun
  • Fermentation Functions: 
    • Display and control of the fermentation (6pcs)temperatures in cooling mode (On/Off/Auto)
    • Display and control of the BBTs’(2pcs) temperatures in cooling mode (On/Off/Auto)
    • Display of the Glycol Water Tank temperature
    • Control Glycol Water Pump (On/Off/Auto)
    • Remote monitor and control for FVs/GLT/BBTs
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