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500L Brewery Equipment Turnkey System
Complete Brewing Mastery Unleashed: Our 500L Turnkey Brewhouse. This comprehensive system integrates essential components like a malt miller, glycol chiller, CIP (Clean-in-Place), and more, providing a seamless brewing experience. Elevate your brewing precision with this all-in-one technical marvel, designed to meet the demands of serious craft brewers.
Product Overview
The main equipment of a complete set of 500L brewing system is shown below:
- 300kg/h Malt miller
- 800kg/h Conveyor Auger
- 500L 2-vessel Brewhouse (Steam Heated), with PLC Control Panel
- 1000L Hot Water tank
- Steam boiler with Water Softener & Brine tank
- 500L Fermentation tanks (FVs)
- 500L Brite Beer tanks (BBTs)
- 1500L Glycol water tank
- 5HP Glycol Chiller
- 50L CIP cart
Product Specification - 500L Turnkey Brewery
Milling System
(i) Malt Miller
- Function: Grain crushing
- Type: Double roller
- Drive Power:1.1kw
- Output: 300kg/hr
- Speed differential double roller
- Crushing Particle Size: Adjustable
- Temperature of Rollers after Production: ≤56°C
- Material: carbon steel
(ii) Conveyor auger
- Working capacity:500~800kg/h
- Lenght:3M
- Power:1.1KW
- Pipe diamter:φ114
- Material:SUS304
Brewhouse System
(iii) Mash / Lauter Tank
- Effective Capacity: 500L; Total Capacity:810L
- Dimension:φ1210*2030mm
- Insulation: Rock wool
- Insulation thickness: 80mm
- Interior SUS 304 thickness: 3mm
- Exterior SUS 304 thickness: 2.5mm
- Heating method: steam heating, heating area:1M2
- Grain rake with controlled motor on top, motor brand: ABB
- Removable tillage legs
- Size grain outlet with sight glass
- Conical top and conical bottom
- Top Glass Manhole
- 24V LED lamp
- Two CIP 360°rotary spray balls
- Easy clean and sparge nozzles
- Temperature sensor PT100(brand: JUMO)
- False bottom: Milling sieve plate detachable, thickness 4mm, Plate gap 0.7mm
- Material: SUS304, outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead
corner. Form a protection film inside tank. - Plate Surface protection, ribbon polished on welds.
- 100% TIG welding with pure argon gas shield
- 4pcs completely SUS304 heavy duty legs with leveling pad.
(iv) Boil Kettle / Whirlpool Tank
- Effective Capacity: 500L; Total Capacity:830L
- Dimension:φ1210*2040mm
- Insulation: Rock wool
- Insulation thickness: 80mm
- Interior SUS 304 thickness: 3mm
- Exterior SUS 304 thickness: 2.5mm
- Heating way: two parts steam heating, heating area:1.5M2
- Indoor exhaust pipe with tube heat exchanger inside
- Conical top and conical bottom
- Top Glass Manhole
- 24V LED lamp
- One CIP 360°rotary spray balls
- Side tangential port
- Trub dam
- Temperature sensor PT100(brand: JUMO)
- Level sensors and low level switch(brand: IFM)
- False bottom: Milling sieve plate detachable, thickness 4mm, Plate gap 0.7mm
- Material: SUS304, outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank.
- Plate Surface protection, ribbon polished on welds.
- 100% TIG welding with pure argon gas shield
- 4pcs completely SUS304 heavy duty legs with leveling pad.
(v) Wort Pump
- Flux 3m3/h,lift:18M, power:1.1KW
- Centrifugal pump, Danfoss VFD, motor brand: ABB or WEG
- Temperature resistance:120°C
- Clamp connection
- Material:SanitarySUS304
(vi) Plate Heat Exchanger
- Effective cooling area:5m2
- Type: two stage
- Wort inlet/outlet
- City water inlet/outlet
- Glycol water inlet/outlet
- Material: Stainless steel 304
- Design/test pressure:10bar/13bar
(vii) Hop Filter
- Function: hops filter before cooling
- Working capacity:2L
- Type: pressured seal
- Material: Stainless steel 304
- With pressure gauge and port
- Wort inlet/outlet
- Filter Precision:60mesh
(viii) Wort Aeration System
- Function: Inline O2 blending with wort
- Full stainless steel pipe
- Aeration port with ball valve
- Aeration stone for equal air dispensing
- Sight glass with metal cover for wort observation
- Assorted valves and fittings
(ix) Work Grant Tank (Underback)
- Function: Avoiding negative pressure under false bottom
- Manual flow balance control
- Capacity:10L
- Material: Glass
- Assorted rotary CIP ball for cleaning
(x) Pipeline of Mash Combination
- Material: stainless steel 304
- Sanitary valves and piping (pipe manifold)
- Matt brushed board for steam pipeline
- All pipelines are well connected before shipping
- Inlet/outlet for all brewhouse tanks and to fermenters
- All steam pipelines are connected by flanges, electric steam angle seat valves
- Steam trap stainless steel material with bypass
- With hot and cold water mixing valve (manual diaphragm valve)
- Connection method: German standard round thread
- Complete valves, fittings and all parts
- Every weld to a smooth sanitary finish
(xi) Flow Meter
- Brand: IFM
- One for feeding and sparge water
- One for hot wort
(xii) Work Platform
- Material: stainless steel
- Work platform to fit Matched with the equipment,
- Brushed surface, Floor with holes Including leveling feet.
- With Rail/Brace on both sides of the platform and the ladder
- Brewhouse system are mounted on the frame, easy to move
(xiii) Hot Water Tank
- Effective Capacity: 1000L,total capacity:1123L
- Boundary dimension: OD1210×H1956mm
- Insulation: rock wool, Insulation thickness: 80mm
- Interior SUS 304 thickness: 3mm;
Exterior SUS 304 thickness: 2mm - Heating: steam
- Tank Working Pressure: Atmosphere
- 360°coverage CIP spraying ball
- Stainless steel pipeline connect with brewhouse
- Conical top and conical bottom
- Stainless mounted manhole
- PU liquor level meter
- Temperature sensor PT100
- Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank.
- 100% TIG welding with pure argon gas shield
- 4pcs completely SUS304 heavy duty legs with leveling pad
- With all matched valves and accessories.
(xiii) HLT Pump
- Flux 3m3/h,lift:18M,power:1.1KW
- Centrifugal pump, motor brand: ABB or WEG
- Temperature resistance:120°C
- Clamp connection
- Material:SanitarySUS304
(xiv) Steam Generator
- Electric steam generator
- 50kg/h,power:36kW
- Working voltage: three phase five wire
- Electricity: Customized
- With water softener
- CE certificated supplier
Fermentation System
(xv) Fermentation Tank
- Effective capacity: 500L,total capacity:676L
- Boundary dimension:φ1010×H2120mm
- Dimple plate cooling jacket on tank body and conical bottom
- Insulation: polyurethane, thickness: 80mm
- Interior thickness: 3mm
- Exterior thickness: 2mm
- Dished head and taper angle 60°
- Temperature sensor pt100
- Top manway
- Inner tank mechanical polishing and out plate surface protection ribbon polished on welds
- 1pcs x Hops adding port
- 1pcs x breathing valve
- 1pcs x water sealed spunding valve
- 1pcs x sample valve
- 1pcs x racking arm
- 1pcs x pressure gauge
- 1pcs x CIP 360°spray device
- 1pcs x drain outlet bottom
- 4 heavy duty legs with leveling pad
- Max working pressure: 2bar
- Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead corner. Form a protection film inside tank.
(xvi) Brite Beer Tank (BBT)
- Effective capacity: 500L,total capacity:611L
- Boundary dimension:φ1010×H1670mm
- Dimple plate cooling jacket on tank body and conical bottom
- Insulation: polyurethane, thickness: 80m
- Interior thickness: 3mm
- Exterior thickness: 2mm
- Dished head and conical bottom
- Thermowell with temperature sensor pt100
- Top manway
- 1pcs x CO2 port with carbonation stone
- 1pcs x breathing valve
- 1pcs x sample valve
- 1pcs x level tube
- 1pcs x spunding valve
- 1pcs x pressure gauge
- 1pcs x CIP 360°spray device with arm
- 1pcs x beer outlet bottom
- Working pressure:3bars
- 4 heavy duty legs with leveling pad
- Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm,Completely acid washing and passivation without dead corner. Form a protection film inside tank.
(xvii) Sanitary Hose
- Ф32 internal diameter, L=5m/pcs
- Material: Food grade rubber, tri-clamp
- Including 2 connections/pc
Cooling System
(xviii) Glycol Chiller
- Cooling Capacity:5HP
- Refrigerant: Freon R407C, environmentally friendly (Other Freon for special request)
- Programmed 5'' LCD control panel with water proof cover
- Automatic temperature controller
- Scroll Compressor [Key Part] by Copeland, Emmerson, Danfoss, Sanyo etc.
- [Key part] expansion valve, DANFOS
- V-shape top mounted condenser [Key part] with corrosion resistant inner fin copper tube
- Evaporator[Key part]: 304SS shell and corrosion resistant inner copper tube low risk of leakage
- Corrosion resistant pump for glycol water recycle
- Efficient and low noise fans top amounted
- High and low pressure gauge for fryon monitoring
- High pressure and low pressure alarm
- Over temp alarm
- Over load alarm
- Intelligent anti-freezing protection
- Water flow alarm
- Pressure alarm
- Timer setup for start/stop
- Complete pipes and fitting assembled well
- Normal conditions: Chilled water inlet temp is 0°C, outlet temp is -5°C,ambient temp is 35°C
(xix) Glycol Water Tank
- Effective Capacity: 1500L, total capacity:1638L
- Boundary dimension:φ1310×H2197
- Boundary dimension: depending to final drawing
- Insulation: polyurethane
- Insulation thickness: 80mm
- Interior SUS 304 thickness: 3mm
- Exterior SUS 304 thickness: 2mm
- Cooling method: by glycol chiller
- Cooling Jacket: No
- Tank leakage test by full water for 72 hours
- Tank Working Pressure: Atmosphere
- Conical top and conical bottom
- Stainless mounted manhole
- PU liquor level meter
- Temperature sensor PT100
- Material: SUS304 outer shell. Interior Finish: Overall polishing ≤0.6μm, Completely acid washing and passivation without dead corner. Form a protection film inside tank.
- 100% TIG welding with pure argon gas shield
- 4pcs completely SUS304 heavy duty legs with leveling pad
- With all matched valves and accessories.
(xx) Glycol Water Pump
- Flux:3m3/h,power:1.1KW,lift:18M
- Centrifugal pump, motor brand: ABB or WEG
- Temperature resistance:120°C
- Clamp connection
- Material:SanitarySUS304
(xxi) Cold media Pipeline and Insulation Pipeline
- Dimensions:Ø38 / Ø32 / Ø25(depends on final drawing)
- Material: PPR
- Insulation: Polyethylene
- Length: according to general arrangement drawing + 25% of PPR
tubes as spare parts - Accessories: Solenoid valve 24 VDC (connect to CCT inlet), PPR 90° bend, PPR tee, PPR reduction, PPR butterfly valve (connect to CCT outlet) + 25% of PPR components (bend/tee/reduction) as spare parts
CIP System
(xxii) Sterilisation Tank
- Effective volume:50L
- Inner Body Thickness:2mm
- Inner & Outer Plate Surface protection, welding line
- Belt Sander Polished
- Material: Stainless steel 304, Brushed outer shell
- With valves and accessories
(xxiii) Alkali Liquor Tank
- Effective volume:50L
- Inner Body Thickness:2mm
- Electric heating,power:2kw with anti dry function
- Inner & Outer Plate Surface protection, welding line
- Belt Sander Polished
- Material: Stainless steel 304,Brushed outer shell
- With valves and accessories
(xxiv) Washing Pump
- Flux 3m3/h,power:1.1KW,lift:18M
- Centrifugal pump, motor brand: ABB or WEG
- Temperature resistance:120°C
- Clamp connection
- Material:SanitarySUS304
- Brand: LYSF
(xxv) CIP Controller
- Function: CIP control
- Material: Painted steel
- Function:
- Temperature display and control for Alkali tank
- Pump on/off control
Control System
(xxvi) Main Control Cabinet
- Enclosure Material: Stainless Steel
- Cooling method: Cooling fan inside
- Controller Type: Automatic temperature control by PLC controller
- PLC brand & model: Siemens S7-1200
- Touch screen brand: Siemens
- Power Supply: 380V/50hz/3-phase+Neutral+Earth
- General functions: Emergency Stop
- Brewhouse Functions:
- Lauter Rake VFD + controller + breaker + motor +protection + On/Off
- Wort Transfer Pumps VFD + controller + breaker + motor + protection + On/Off
- Hot Water Transfer Pumps (On/Off/Auto)
- MLT temperature control and heating by HMI
- KWT temperature control and heating by HMI
- HLT temperature control and heating by HMI
- Step-mashing for mash tun
- Fermentation Functions:
- Display and control of the fermentation (6pcs)temperatures in cooling mode (On/Off/Auto)
- Display and control of the BBTs’(2pcs) temperatures in cooling mode (On/Off/Auto)
- Display of the Glycol Water Tank temperature
- Control Glycol Water Pump (On/Off/Auto)
- Remote monitor and control for FVs/GLT/BBTs




